Revelation of the bearing damage in the paper mill

On the paper machine, we measure continually the bearings of press cylinders by an online diagnostic system.

On the bearing of the press cylinder 23240CCK/W33 several vibration parameters are regularly observed. The speed of vibrations vef, the acceleration of vibrations app, the envelope of acceleration env. In several measured parameters, there was a deterioration after one year of the bearing operation. A damage of the outer circle of the spherical roller bearing was diagnosed. The replacement of the bearing during a planned shutdown was recommended. After the replacement, the diagnosis proved to be right.

 

Picture 1 Scheme of the machine

Picture 2 Defect frequency of the bearing 232 40 CCK/W33

 

Picture 3 Press cylinders of the second press

 

Picture 4 Frequency spectrum of the envelope of acceleration ENV. In the spectrum, there is visible a damage of an outer circle of the bearing 23240CCK/W33

 

Picture 5 Frequency spectrum of vibration speed vef. In the low-frequency spectrum, there is visible a damage of an outer circle of the bearing 23240CCK/W33

 

Picture 6 Considerable damage of an outer circle of the bearing

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